Igwe na-agwụ ike CNC nkenke

Nlele anya

1, Emebere igwe a maka ọkpọkọ ọkpọkọ oyi ma ọ bụ ọkpọkọ na-ekpo ọkụ na-ekpo ọkụ, na-agwụ ike, ịchacha na ịtụgharị iji hazie dayameta dị n'ime iji nweta nha ziri ezi na njedebe dị mma.Ọkpụkpọ oyi na-adọkpụ bụ 27 SiMn, 30CrMnSi, 42CrMn.Enwere ike imenyụ ọkpọkọ ọkpọkọ na-ekpo ọkụ ma were iwe ma ọ bụ na ọ bụghị, ọkpọkọ igwe oyi na-adọkpụ bụ ọnọdụ oyi na-adọta (ike) steeti ma ọ bụ ọnọdụ na-ebelata nrụgide.

2, Ọrụ

2,1 Pụrụ iche ọkpọkọ fixtures na-eji ọkpọkọ na-atụgharị n'oge na-agwụ ike isi ntụgharị na ike ike ọgwụgwụ nhazi, maka ike ike machining ozugbo na oghere.

2.2 Ọkpụkpọ ọkpọkọ pụrụ iche na-atụgharị ọkpọkọ, ogwe ndọtị na-agwụ ike na-anọgide, ngwaọrụ na-agba agba hydraulic na-eme ka nhazi dị mma iji nweta ezi ziri ezi, kwụ ọtọ na wdg.

2.3 Ihe ndozi ọkpọkọ pụrụ iche na-eme ka ọkpọkọ ka dị, Ogwe na-agwụ ike na-atụgharị, iji ngwaọrụ mpịakọta na-agwụ ike iji tụgharịa ọkpọkọ ka ọ rụchaa nke ọma.

ÀMÀ

Akụkụ bụ isi nke igwe na-agwụ ike nke CNC bụ arụmọrụ nhazi dị elu, arụmọrụ kwụsiri ike, sistemụ arụmọrụ CNC nwere ọgụgụ isi na dị mfe, ọmarịcha anya, ịdị n'otu na ịdị ọcha, yana usoro nchebe gburugburu ebe obibi ka mma megide ịgbasa mmanụ na ntapu.

The akụrụngwa nwere ndị na-esonụ atọ jikọtara omume nke workpiece na ngwá ọrụ: 1), workpiece na ngwá ọrụ bugharia n'otu oge.2) The workpiece bụ ofu na ngwá ọrụ na-atụgharị.3) The workpiece na-atụgharị na ngwá ọrụ edozi.A na-eji isi ike na-agwụ ike maka ịkwanye ihe na-agwụ ike na nhazi siri ike, a na-ejikwa usoro nhazi ngwá ọrụ nke scraping + rolling (hydraulic or pneumatic) na-emecha, nke na-edozi nke ọma dị njọ n'ichepụta ihe siri ike nke ígwè ọkpọkọ na-ekpo ọkụ na miri emi. oghere na oyi na-atụ ígwè ọkpọkọ.The onu nke ogbenye straightness mgbe emecha.

Mgbe ngwa ngwa scraping na tụgharịa, nkenke nwere ike iru IT7-8 larịị, elu roughness nwere ike iru Ra0.1-0.2μm, na

ngwá ọrụ igwe a na-eji ngwa ngwa mgbasawanye ngwa ngwa na modul njikwa nkwekọrịta, nke a raara onwe ya nye ụdị Korean pneumatic & German-style hydraulic ngwá ọrụ mgbasawanye na retraction usoro iji nweta mma agwụcha.Oghere kacha mma maka ịkpụcha ihe na-atụgharị bụ 0.5-10mm na ntụzịaka dayameta).

Ngwa igwe usoro TGK nwere sistemu njikwa ọnụọgụ German SIEMENS 808D;The workpiece na-atụgharị spindle igbe na-chụpụrụ site spindle servo moto na stepless ọsọ iwu, na-agwụ ike mmanya spindle igbe na-chụpụrụ site spindle servo moto na stepless ọsọ ụkpụrụ, na spindle amị adopted elu-nkenke ibu na elu adiana ziri ezi.A na-eji igwe AC servo moto nwere ụkpụrụ ọsọ na-enweghị stepless na-ebugharị igbe nri;A na-eji ígwè nkedo dị elu mee ihe ndina ahụ, na ụzọ ụgbọ okporo ígwè okpukpu abụọ na-eme ka nkwekọ zuru oke na nhazi dị mma nke ngwá ọrụ igwe, na e nwere ihe nchebe gburugburu ya.Ngwá ọrụ igwe nwere ihe mgbawa na-akpaghị aka, ihe nkesa magnetik, nzacha akwụkwọ, wdg, iji hụ na mgbake dị ọcha na ojiji nke coolant zuru oke, yana izi ezi nzacha nwere ike iru 30 μm.

TECHNOLOGY PARAMETERS

Nkọwa nke ihe ndị dị mkpa

1, Nhazi igwe

Ihe ndina ahụ na-akwado usoro ụgbọ okporo ígwè ewepụghị akụkụ anọ, na obosara nke ụgbọ okporo ígwè bụ 650mm.Ihe ndina bụ akụkụ bụ isi nke akụrụngwa igwe, na nkwụsi ike ya na-emetụta arụmọrụ arụ ọrụ na ịrụ ọrụ ziri ezi nke ngwaọrụ igwe niile.A na-eji ájá resin mee ihe akwa igwe, nke a na-eji ígwè nkedo HT300 dị elu, ọgwụgwọ ịka nká, na ọdịdị dị mma na ike, nhazi efere efere ezi uche dị na ya, Π na-eme ka ọgịrịga na-eme ka ihe ndina ahụ nwee ezigbo nkwụsi ike, nguzogide vibration na iguzogide ngalaba. agbagọ..A na-atụba akụkụ dị n'akụkụ ihe ndina ahụ na tankị na-agbagharị agbagharị, na-etinyekwa mkpuchi nchebe gburugburu ya, nke nwere ọrụ nchebe dị mma na-enweghị nkwụsị mmanụ.Ọ nwere ike ịnakọta mmiri mmiri nke ọma ma tinye ntakịrị azụghachi azụ maka ojiji ọzọ.Ihe ndina ahụ na-agbaso usoro nkewa nkewa, ụzọ ụgbọ okporo ígwè na-eme ka ọ kwụsịlata ugboro ugboro, oyi akwa na-emenyụ bụ 3-5mm, na ike elu bụ HRC45-52.Onye na-ahụ maka ụgbọ okporo ígwè na-eduzi bụ ala ziri ezi, nke na-eme ka ngwá ọrụ igwe na-eme ka ọ dị mma na-eguzogide iyi na njide ziri ezi.Ọdịdị nkewa nkewa nkewa bụ ihe ezi uche dị na ya na ọ dịghị eme ka mmiri na-agbapụta mmanụ.

2, Headstock (nnukwu oghere, mgbawa mwepụ na spindle n'ime oghere)

The workpiece adiana headstock tumadi draịva workpiece bugharia na ofu na n'aka ekpe ọgwụgwụ nke igwe ngwá ọrụ.The mbanye moto nke workpiece na-atụgharị headstock nakweere a servo spindle moto.Oke ọsọ bụ 90-500r / min.The headstock nakweere a site-spindle Ọdịdị.A na-eji diski conical na-etinye n'ihu njedebe nke isi ihe, na-etinyekwa n'azụ azụ nke isi ihe mgbawa na ọkpọkọ mgbawa.N'oge a na-eji ígwè arụ ọrụ, a na-eji mpempe ígwè kechie mmanụ na-egbutu ma wepụ ya site na oghere dị n'ime nke isi ogwe aka na nkwụsị akpaka.n'ime igwe mgbawa.Ihe owuwu ahụ dum dị mfe, a na-emeziwanye ihe siri ike nke ogwe isi, na njide ziri ezi dị mma, nke na-ewepụ ihe ngosi nke ịgba ọsọ na ntanye.

3,Igbe mmanya na-agwụ ike bụ ihe nkedo dị mkpa ma tinye ya na pallet nri.A na-ebugharị igbe mmanya na-agwụ ike site na isi igwe servo moto, na isi ihe na-eme ka ọ gbanwee site na eriri synchronous site na usoro mgbanwe ọsọ ọsọ.Nhọrọ nke ọsọ nwere ike kpebisie ike dị ka workpiece ihe, hardness, ngwá ọrụ na mgbawa na-agbaji ọnọdụ na ihe ndị ọzọ.Dị ka ọsọ dị iche iche si dị, enwere ike ịhazi ya ma debe ya site na usoro njikwa ọnụọgụgụ, a na-ahọrọkwa bearings spindle site na bearings Wafangdian.Isi ọrụ nke igbe mmanya na-agwụ ike bụ ịkwanye ngwá ọrụ iji gbanwee.

4,Ihe nkesa mmanụ dị n'etiti akwa akwa.The n'ihu ọgwụgwụ nke mmanụ ụgbọala na-onwem na a rotatable mmanụ dispenser ndu na-ebu aka uwe, nke a na-eji wụnye na-agwụ ike ndu aka uwe, na ndu aka uwe nwere ike bugharia ọnụ na workpiece.A na-enye azụ azụ nke onye na-enye mmanụ na ọdụ ụgbọ mmiri ntinye mmiri na-egbutu, nkwonkwo infusion na pipeline, a na-agbanye mmiri mmiri n'ime oghere nke workpiece site na oghere dị na igbe mmanụ mmanụ.

Enwere nnukwu mmiri mmiri na-ebelata nrụgide dị na igbe mmanụ mmanụ n'oge usoro nhazi.The workpiece na-ịgba n'ime workpiece site mmanụ feeder n'akụkụ.The mmanụ feeder ngwá ọrụ ntuziaka aka uwe na-achịkwa akụkụ adịgide adịgide ziri ezi nke ngwá ọrụ na workpiece tupu na mgbe nri.Azụ ọgwụgwụ nke na-agwụ ike mmanya nkwado aka uwe bụ Replaceable akụkụ nke igwe ngwá ọrụ AIDS ngalaba.Oghere isi nke onye na-enye mmanụ na isi ihe nke igwe na-arụ ọrụ nwere nnukwu mgbagwoju anya na ntụgharị ntụgharị dị mma.

Ntugharị na jacking nke onye na-enye mmanụ na-ebugharị site na moto ntụgharị ugboro ugboro iji mee ka ọkpụkpụ gia na-atụgharị ka ọ gbanwee, a na-enwetakwa mmegharị na jacking ọrụ nke onye na-enye mmanụ site na nchikota nke ihe eji eme ihe na ngwa helical.Maka mmepụta torque mgbe niile, nha nke ike na-agbatị elu bụ mgbanwe.Enwere ike itinye diski cone n'ihu njedebe nke onye na-ekesa mmanụ, nke a na-eji mee ka ọrụ ahụ sie ike.

5,Ihe nkwado etiti mmanya na-agwụ ike dị n'etiti onye na-enye mmanụ na igbe mmanya na-agwụ ike.A na-eji ya maka nkwado enyemaka nke mmanya na-agwụ ike.Ọ na-akwadokarị mmanya na-agwụ ike ma na-achịkwa ntụziaka na-akpụ akpụ nke mmanya na-agwụ ike.A na-etinye mmanya na-agwụ ike pụrụ iche site na oghere dị n'ime nke ihe nkwado mmanya na-agwụ ike.Ngwa nkwado (nke bụ nke akụrụngwa inyeaka akụrụngwa) na-arụ ọrụ nke ịmịnye mkpọtụ nke mmanya na-agwụ ike, na ogwe aka nkwado dị n'ime nwere ọrụ swivel.A na-ejikọta aka uwe nkwado na-atụgharị n'etiti etiti ogwe aka na-agwụ ike na mmanya na-agwụ ike, nke dị mma iji dochie ọnụ mgbe a na-edochi mmanya na-agwụ ike.

6, Sistemụ nri

Ebe a na-eri nri na-anakwere ihe owuwu sadulu ụdị pallet, nke na-eme ka ihe siri ike nke sadulu dịkwuo mma, ma na-akwado ụgbọ okporo ígwè ntuziaka na ogologo 650mm.A na-eji ájá resin wụba sadulu na efere slide ahụ ma na-aga ọgwụgwọ ịka nká.N'elu ụgbọ okporo ígwè nduzi ọ bụla bụ ebe nhazi dị mkpa.

The nri pallet adopts a ogbe na pinion Ọdịdị, gia na-ebugharị site na servo moto, na ụgbọ na-anya site na meshing na ogbe, nke mere na-aghọta nri na ngwa ngwa ije nke ibu.Usoro nri dum nwere njiri mara nkenke dị elu, ezigbo nkwụsi ike, mmegharị dị nro na njide ziri ezi.Enwere ike meghachi omume ụfọdụ mmejọ na nhazi ngwa igwe site na ngalaba na-egbochi torque wee kwụsị ịgba ọsọ n'oge iji chebe nchekwa nke ngwaọrụ igwe, ngwaọrụ na workpieces n'ime oke ụfọdụ.

7, Mwepụ Chip, jụrụ oyi nke ịcha mmiri, filtration, nchekwa na ọkọnọ, usoro zuru ezu nke mmanụ mgbapụta moto unit:

Usoro dum na-anabata nhazi nhazi nke tank mmanụ dị n'elu.Ngwaọrụ mwepụ nke mgbawa: yinye efere ụdị akpaka mgbawa na-ewepu igwe → magnetik separator → mgbapu mgbapụta → akwa nrụgide akwụkwọ nzacha → multi-stage iche sedimentation filter → isi mmanụ mmanụ.

Sistemu jụrụ oyi: Site na otu atọ nke nfuli gia, a na-enye ya na onye na-eke mmanụ, enwere ike nweta ọnụego nnabata dị iche iche (3 otu nfuli 300L / min, 600L / min, 900L / min) iji gboo mkpa dị iche iche nke workpiece. oghere oghere.

Usoro nzacha na-ekesa bụ tank mmanụ dị iche nke ejiri nfuli mmanụ na-ekesa abụọ arụnyere.A na-ejikọta mgbapụta mmanụ na-ekesa na usoro nzacha na isi mmanụ mmanụ, nke mere na mmanụ dị na nnukwu mmanụ mmanụ dị ọcha.Ihe nzacha na-ekesa n'elu nnukwu mmanụ mmanụ kwesịrị ihicha ma ọ bụ dochie anya mgbe niile.

8, Ihe ndozi

Ejikọtara ya na ihe nkwado abụọ nke V-block brackets, 2 set of roller brackets, na 2 set of anular center with motorized, eji na-akwado workpiece.Akwụkwọ ntuziaka ndu ịghasa, nut ebuli, nwere ike gbanwee aka ike dị ka dayameta nke dị iche iche workpieces.Ọ tumadi na-arụ ọrụ nke ibu na ukpụhọde ọnọdụ nke workpiece na-agwụ ike.